Phan Le Furniture | Vietnam Furniture Manufacturer | Knock-down (KD) Furniture

PHASE 1: MATERIAL PREPARATION

Processed dry timber (humidity <10%) taken from Store A will be planed and cut to be separated into different sizes & quality grade; then move to Store B in specific areas.

For each order plan, timber from Store B will be sent to production floor to be finger-joint, glued, rip-sawed & cut to their size & quantity, prepared for forming stage.

PHASE 2: FORMING & SANDING

Cut wood is then fraised, tenoned, drilled into its shape and design to acquire its features.

These components are then carefully sanded to round all sharp edges and smoothen out all surfaces.

They will be checked and treated for defects (if any), and sent to dyeing area.

PHASE 3: DYEING & ASSEMBLING

Depending on specific requirements, components will be dyed by: Stain (spray gun), Wiping (fabric) or Dipping.

Each component will be assembled accordingly to form the part of the intended furniture or a complete product itself.

They will be checked carefully before sending to finishing.

PHASE 4: FINISHING & PACKING

Assembled parts will given a layer of sealer followed by scruffing with soft sanding paper.

Checked for quality and match tones before finishing with a final Top coat of finishing.

PHASE 5: QC & DELIVERY

These parts are left for a period of time to cure and dry. They are inspected 100% by our QC team again before being packed into carton boxes.

Carton can be opened for random inspection per customer for request.

Finished products will be loaded into containers and shipped out to our customers from all around the world.